Break Up with Breakdowns

5 Ways to Maximize Equipment Uptime

Did you know that unplanned equipment outages cost Canadian businesses an average of $242,000 per hour? Despite the high price-tag, nearly 20% still rely on reactive “run-to-fail” maintenance. To reduce costly downtime, businesses should focus on proactive strategies that identify failure hotspots, implement routine checks and preventative maintenance, schedule professional servicing, and maintain detailed records.

1. Failure Hotspots

Understanding common equipment issues helps prioritize inspections and stock the right spare parts:

• Inconsistent Quality: Caused by worn parts or contamination. Clean and calibrate regularly.
• Jams: Result from misfeeds or worn belts. Inspect and replace proactively.
• Overheating: Linked to blocked vents or overuse. Ensure proper airflow and cooling.
• Electrical/System Failures: Prevent with regular inspections and surge protection.
• Pneumatic/Hydraulic Issues: Monitor for leaks and pressure loss. Replace seals and hoses.
• Noise/Vibration: Often due to loose or misaligned parts. Tighten and realign where appropriate.
• Interface Errors: Update software and train operators to reduce lag and errors.

2. Routine Maintenance

Build a maintenance schedule tailored to each machine’s needs:

• Schedule tasks like cleaning, lubricating, and calibrating
• Adjust frequency based on usage and environmental conditions
• Follow manufacturer guidelines and conduct regular visual checks

3. Preventative Maintenance

Stay ahead of breakdowns with a consistent program:

• Replace parts like belts and filters before failure
• Monitor performance metrics to detect early wear
• Calibrate machines regularly and train operators
• Keep software and systems updated

4. Equipment Servicing

When issues exceed routine fixes, professional servicing is key:

• Technicians diagnose root causes and perform complex repairs
• Use manufacturer-approved parts
• Perform system calibrations regularly
• Conduct safety checks and apply necessary upgrades

5. Maintenance Records

Maintain detailed logs of maintenance and repairs to:

• Spot recurring issues and refine schedules
• Prioritize high-risk equipment
• Track part lifespans and support audits or warranty claims
• Support warranty claims with time-stamped maintenance logs

From building tailored preventative maintenance programs to expert service and quality parts, Bunzl Industrial Packaging has you covered.

Need on-site support? Our mobile technicians service larger equipment right at your facility. Dealing with smaller component failures? Our repair experts handle quick, reliable fixes to minimize disruption. And with a full catalogue of high-quality parts, we’ll help you stock what you need to get ahead of breakdowns. Contact us to get started!